Lincoln Electric RED-D-ARC E500 Manual de usuario

RED-D-ARCE500IM656-AApril, 2004Red-D-Arc Spec-Built Welding EquipmentThis RED-D-ARC welder is built to RED-D-ARC Extreme Dutydesign specifications by

C-1MAINTENANCEC-1ELECTRIC SHOCK can kill.• Have an electrician install and ser-vice this equipment.• Turn the input power off at the fusebox before wo

E500D-1TROUBLESHOOTINGD-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your L

D-2TROUBLESHOOTINGD-2Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

D-3TROUBLESHOOTINGD-3Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

D-4TROUBLESHOOTINGD-4Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

D-5TROUBLESHOOTINGD-5Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

D-6TROUBLESHOOTINGD-6Observe all Safety Guidelines detailed througout this manualIf for any reason you do not understand the test procedures or are un

D-7TROUBLESHOOTINGD-7E500Low output, low OCV, or erratic weldingTurn control pot. to minimumCheck OCVOCV is 35-55V OCV is 40-45V OCV is 0 Rated OCV bu

D-8TROUBLESHOOTINGD-8TROUBLESHOOTINGPROCEDURESPROCEDURE FOR REPLACING P.C.BOARD(The P.C. Board is located behind the front controlpanel. Remove the na

D-9TROUBLESHOOTINGD-9Check the resistance reading between 75 on the ter-minal strip and 211 on SW #2. The reading must be10K ohms. No reading will ind

iSAFETYiFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be

D-10TROUBLESHOOTINGD-105. An open gate circuit will have an infinite or highresistance. A good gate circuit will read a low resis-tance, but not zero

E-1WIRING DIAGRAM - CODE 10649 ONLYE-1E500ELECTRICAL SYMBOLS PER E1537LEGENDD5D6D7POCKET AMPTROL SENSING BRIDGEL1 DC OUTPUT FILTERR1R2R3R4TO GROUNDPER

E500E-2WIRING DIAGRAM - CODE 11042 & UPE-2ELECTRICAL SYMBOLS PER E1537LEGENDL1 DC OUTPUT FILTERR1R2R3TO GROUNDPERNATIONALELECTRICALCODEH3H2H1X2X1T

E500E-3DIAGRAMSE-3Part No. Type A B C D F G HM12244-7 E500 32.00 15.39 3092 1.44 30.02±.11 33.07±.06 .94M12244-77-7-78

E500NOTES

E500NOTES

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

iiiSAFETYiiiE500FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.

ivSAFETYivE500PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui p

E500Thank Youfor selecting this QUALITY product. We want you to take pride inoperating this product ••• as much pride as we have in bringing thisprodu

E500viTABLE OF CONTENTSviPageInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1INSTALLATIONA-1LOCATIONFALLING EQUIPMENT can causeinjury.• Do not lift this machine using liftbail if it is equipped with a heavy • accessory such

B-1OPERATIONB-1ELECTRIC SHOCK can kill.• Do not touch electrically live partsor electrode with skin or wet cloth-ing.• Insulate yourself from work and