Lincoln-electric Invertec V205-T Manual de usuario

SVM161-AFebruary, 2006Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However,your overall sa

A-4 A-4V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

TROUBLESHOOTING & REPAIRF-64 F-64V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

OUTPUT DIODES REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs pe

V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to

OUTPUT TRANSISTOR REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repair

PROCEDURE1. Remove input power to the V205-T.2. Using a phillips head screwdriver, remove the casewraparound cover.3. Perform the Input Filter

TROUBLESHOOTING & REPAIRF-69 F-69V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

NOTESF-70 F-70V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

G-1ELECTRICAL DIAGRAMSG-1TABLE OF CONTENTS -ELECTRICAL DIAGRAMS SECTION-ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL DIAGRAMSG-2V205-T AC/DCWIRING DIAGRAM - V205-T AC/DC STANDARD DIAGRAM**To Ground according to  National Electrical Code G-2NOTE: This dia

SVM ERROR REPORTING FORMWe need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that wo

A-5 A-5V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

A-6 A-6V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

A-7 A-7V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

NOTESA-8 A-8V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master T

B-1 B-1V205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCTABLE OF CONTENTS- OPERATION SECTION -Operation.

B-2 B-2V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-3 B-3V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-4 B-4V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-5 B-5V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

iiV205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCFOR ENGINEpowered equipment.1.a. Turn the engine off

B-6 B-6V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-7 B-7V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-8 B-8V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-9 B-9V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

B-10 B-10V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

B-11 B-11V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

B-12 B-12V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

C-1 C-1V205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCTABLE OF CONTENTS- ACCESSORIES -Accessories...

C-2 C-2V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

D-1 D-1V205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCTABLE OF CONTENTS-MAINTENANCE-Maintenance ...

iii iiiV205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCSAFETYARC RAYS can burn.4.a. Use a shield with t

D-2 D-2V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Section E-1 Section E-1V205-T AC/DCTheory of Operation ...

FIGURE E.2 – GENERAL DESCRIPTION, INPUT BOARD & BUS BOARDSuperimposition boardBus boardFanInputboard HFboardMain IGBT& Power board 4

MAIN IGBT INVERTER BOARDThe filtered input voltage, from the Input Board, isapplied through an input choke to the Main IGBTInverter Board. This input

THEORY OF OPERATIONE-4 E-4V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retu

CONTROL/DISPLAY BOARDThe Control/Display Board assembly is actually twoboards mounted together. They should be replacedtogether. The Display portion

INSULATED GATE BIPOLARTRANSISTOR (IGBT) OPERATIONAn IGBT is a type of transistor. IGBT are semiconduc-tors well suited for high frequency switchin

V205-T AC/DCSection F-1 Section F-1Troubleshooting & Repair Section ...

HOW TO USE TROUBLESHOOTING GUIDEService and repair should be performed by only Lincoln Electric Factory Trained Personnel.Unauthorized repairs perform

V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to

iv ivV205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCFOR ELECTRICALLYpowered equipment.8.a. Turn off in

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

TROUBLESHOOTING & REPAIRF-9 F-9V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master

TROUBLESHOOTING & REPAIRF-10 F-10V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

TROUBLESHOOTING & REPAIRINTERNAL DIAGNOSTICS (Continued)F-11 F-11V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Ret

NOTESF-12 F-12V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

WARNINGReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Mast

v vV205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCSAFETYPRÉCAUTIONS DE SÛRETÉPour votre propre protect

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

INPUT FILTER BOARD TESTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on thi

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

NOTESF-18 F-18V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

TROUBLESHOOTING & REPAIRF-19 F-19V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

TEST PROCEDURE1. Remove input power to the V205-Tmachine.2. Using a phillips head screwdriver, removethe case wraparound cover.3. Perform the Capac

TROUBLESHOOTING & REPAIRF-21 F-21V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

TROUBLESHOOTING & REPAIRF-22 F-22V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

F-23 F-23V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

vi viV205-T AC/DCMASTER TABLE OF CONTENTS FOR ALL SECTIONSPageSafety...

TEST PROCEDURE1. Remove input power to the V205-Tmachine.2. Using a phillips head screwdriver, removethe case wraparound cover.3. Perform the Capac

TROUBLESHOOTING & REPAIRF-25 F-25V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

TROUBLESHOOTING & REPAIRCONTROL/DISPLAY BOARD TEST (CONTINUED)F-26 F-26V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section T

BUS BOARD TESTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipme

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

TROUBLESHOOTING & REPAIRF-29 F-29V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

TROUBLESHOOTING & REPAIRBUS BOARD TEST (continued)F-30 F-30V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to

MAIN INVERTER BOARD “UPFR” SECTION TESTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

TROUBLESHOOTING & REPAIRF-33 F-33V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast

A-1 A-1V205-T AC/DCReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCTABLE OF CONTENTS- INSTALLATION SECTION -INSTALL

NOTESF-34 F-34V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

TROUBLESHOOTING AND REPAIRF-35 F-35V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master

TROUBLESHOOTING AND REPAIROUTPUT FILTER BOARD TEST (continued)F-36 F-36V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC R

TROUBLESHOOTING AND REPAIROUTPUT FILTER BOARD TEST (continued)F-37 F-37V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC R

NOTESF-38 F-38V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

TROUBLESHOOTING AND REPAIRF-39 F-39V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master

TROUBLESHOOTING AND REPAIRSECONDARY POWER BOARD TEST (continued)F-40 F-40V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC

TROUBLESHOOTING AND REPAIRSECONDARY POWER BOARD TEST (continued)F-41 F-41V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC

NOTESF-42 F-42V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

TROUBLESHOOTING AND REPAIRF-43 F-43V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master

TIME-DELAY CIRCUIT BREAKEROR FUSE SIZE (AMPS)30AA-2 A-2V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section

TROUBLESHOOTING AND REPAIRMAIN INVERTER BOARD“WELDING LOGIC AND INVERTER” SECTION TEST (continued)F-44 F-44V205-T AC/DCReturn to Section TOC Return to

TROUBLESHOOTING AND REPAIRMAIN INVERTER BOARD“WELDING LOGIC AND INVERTER” SECTION TEST (continued)F-45 F-45V205-T AC/DCReturn to Section TOC Return to

TROUBLESHOOTING AND REPAIRMAIN INVERTER BOARD“WELDING LOGIC AND INVERTER” SECTION TEST (continued)F-46 F-46V205-T AC/DCReturn to Section TOC Return to

TROUBLESHOOTING AND REPAIRMAIN INVERTER BOARD“WELDING LOGIC AND INVERTER” SECTION TEST (continued)F-47 F-47V205-T AC/DCReturn to Section TOC Return to

NOTESF-48 F-48V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

INPUT FILTER BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repai

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Observe static precautions detailed in PC BoardTroubleshooting Procedures at the beginning of thissection.7. Clean RTV off of the top of the input fi

V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to

MAIN IGBT BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs

A-3 A-3V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

TROUBLESHOOTING & REPAIRMAIN IGBT BOARD REMOVAL & REPLACEMENT (continued)F-55 F-55V205-T AC/DCReturn to Section TOC Return to Section TOC Retu

NOTESF-56 F-56V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

CONTROL/DISPLAY BOARD REMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized re

PROCEDURE1. Remove the input power to the V205-T.2. Using a phillips head screwdriver remove thefour screws from the corners of the name-plate/key

V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to

NOTESF-60 F-60V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

OUTPUT FILTER BOARDREMOVAL AND REPLACEMENTService and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repai

V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to

TROUBLESHOOTING & REPAIRF-63 F-63V205-T AC/DCReturn to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mast